TUBULAR DAMPCOMPACTOR

The rotor dampening system is a technique which is developed for knitted fabrics. The dampening process can be applied homogeneously to the width of the fabric without touching it.

FEATURES

This machine consists of 4 units;

  • J – Box and the ring group
  • Central liquid feeding unit.
  • Fabric dampening unit
  • Feeding unit ( Stretcher system )
   

CENTRAL  LIQUID   FEEDING   UNIT

The feeding unit is supplied with liquid which is used by the rotors to be applied on the fabrics. 80 % of the applied liquid is filtered while it returns to the tank. Thus, the undesirable lint, dirt, etc. are prevented. The liquid level is automatically completed by the level switch.

DAMPENING   UNIT

The system consists of two units to dampen both surfaces of the fabric. There are 20 rotors in the system and each rotor has a fixed spraying distance. Therefore, the liquid is equally applied on the width of the fabric. Theoretically only 20% of the liquid is applied to the fabric. The remaining 80% of it returns to the feeding unit . The rotors’ aerodynamic design makes it possible to dampen both surfaces of the fabric equally. The fixed rotation speed of the rotors produce very small droplets between 30 to 70 microns. While in process, 20 to 1800 mlt of water is sprayed per square meter of the fabic. The stimulating belt which turns the rotors has a safety system for probable problems . The body of machine which contains the rotors, is produced A ISI 304 quality stainless steel .

 

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ADVANTAGES

  • It lowers the non-shrinking values of the raising fabric ( 2 yarns -3 yarns ) by 9-10 points.
  • It adds 6-7 points to the interlock fabrics.
  • It improves the non-shrinking values of single Jersey and similar fabrics which are damaged after the tubular printing process by 8-9 points ,

 

OPERATION   PRINCIPLE

The fabric which is moved to the J – Box is put in to the dampening unit through the passing opener turning rings. The dampened fabric, is put in the feeding unit and then easly moved from carrier to carrier to the Plaiter unit by The means of the conveyor belt.

TECHNICAL  FEATURES

  • In order to increase the performance of the machine and to reduce mechanical defects to minimum, bearings were used in abundance as much as possible and its measurements as large as possible.
  • In order to prevent rust and wear, the working shaft and other parts of the machine are produced of A ISI 304 quality stainless steel .
  • There are 3 pneumatic stretchers which are adjustable between 30 – 130 cm.
  • Total energy power is 3 kw.
  • All of the parts which were used in the electircity panel are Telemecanique brand and English made Control Techniques equipment are used.


 
Ho m e p a gE